Trade/Technical Education
 




Machining & CNC Technology
0-07-825090-0
© 2004
896 pages


  • Product Description
  • Features
  • Table of Contents
  • Ancillaries
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  • Product Description

    Machining & CNC Technology is an introductory machine tools course assuming no previous machining instruction. Students will learn good machining principles and CNC operations that all machine tools now have as standard equipment. The content of this text fits any equipment and supports any career plan.

    CNC Technology is for students involved with machine tools who want advanced training in CNC only. The contents of this text are the same as that integrated into Machining & CNC Technology.

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    Features:

    • Full-color
    • Text fully integrates Computer Numerical Control (CNC).
    • Covers the most current skills of the machining industry, including emerging topics: Statistical Process Control (SPC), Computer Coordinate Measuring Machines (CCMM), and modern cutter tooling.
    • NEW! Instructor Productivity CD-ROM includes Instruction Plans in Microsoft Word®, PowerPoint® slides for each Part and Section, and ExamView Pro® Test Generator.
    • NEW! Student Tutorial CD-ROM provides students PowerPoint® slides and a self-grading test for each Unit of the text.

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      Table of Contents:

      PART 1: MANUFACTURING SIMPLIFIED

        Section 1 – Professionalism in Manufacturing
          Unit 1 Dressing for Success
          Unit 2 Handling Materials in a Machine Shop
          Unit 3 Using Shop Supplies
          Unit 4 Maintaining Equipment in the Work Environment
        Section 2 – Math Skills Review
          Unit 1 Understanding Precision
          Unit 2 Self Evaluation
          Unit 3 Solutions to Problems
        Section 3 – Reading Technical Drawings
          Unit 1 The Orthographic Projection System
          Unit 2 The Alphabet of Lines
          Unit 3 Putting it Together – Challenge Problems
        Section 4 – Introduction to Geometrics
          Unit 1 What is Geometric Dimensioning and Tolerancing?
          Unit 2 Datums – The Basis for Exactness
          Unit 3 Geometric Controls
        Section 5 – Before and After Machining
          Unit 1 Using Work Orders – Learning Job Planning
          Unit 2 Getting the Material Ready to Machine – Material Identification
          Unit 3 Sawing Material
          Unit 4 Part Finishing
          Unit 5 Part Marking and Hammers
          Unit 6 Secondary Offload Operations and Assembly
        Section 6 – Tolerances, Accuracy, and Five Basic Tools
          Unit 1 Dimensions and Tolerances
          Unit 2 Controlling Accuracy
          Unit 3 The Five Basic Measuring Tools
        Section 7 – Single-Purpose Measuring Tools, Gages & Surface Roughness
          Unit 1 Inside and Depth Micrometers
          Unit 2 Set-up, Use and Care of Precision Gage Blocks
          Unit 3 Gage Measuring
          Unit 4 Measuring Angles
          Unit 5 Measuring Surface Roughness
        Section 8 – Layout Skills
          Unit 1 The Purpose of Layout
          Unit 2 Layout Tools, Planning and Practice

      PART 2: MACHINING FUNDAMENTALS

        Section 9 – Cutting Tool Geometry
          Unit 1 Four Universal Cutting Tool Features
          Unit 2 The Physics and Forces of Chip Formation
          Unit 3 Taking Control
        Section 10 – Drilling Operations and Machines
          Unit 1 Basic Drilling Tools
          Unit 2 Setting Up Standard Drill Presses
          Unit 3 Speeds and Feeds
          Unit 4 Per Print and Secondary Operations
          Unit 5 Sharpening Drill Bits
        Section 11 – Turning Operations
          Unit 1 Basic Lathe Operations
          Unit 2 How the Lathe Works
          Unit 3 Work Holding Methods
          Unit 4 Turning Tool Basics Unit 5 Lathe Safety
          Unit 6 Setting Up and Operating a Lathe
          Unit 7 Threading on a Lathe
          Unit 8 Measuring Threads
        Section 12 – Mills and Milling Operations
          Unit 1 What Can a Milling Machine Do?
          Unit 2 How Does a Mill Work?
          Unit 3 Setting Up the Cutter
          Unit 4 Setting Up the Machine
          Unit 5 Working Your Setup
        Section 13 – Precision Grinding Operations and Machines
          Unit 1 Grinding Wheel Basics
          Unit 2 Surface Grinding Machines
          Unit 3 Safety
          Unit 4 The Primary Setup
          Unit 5 Other Grinding Machines and Processes
        Section 14 – Technical Screw Threads
          Unit 1 Review
          Unit 2 Technical Thread Functions
          Unit 3 Using Machinery’s Handbook
          Unit 4 Custom Lathe Setups
        Section 15 – Metallurgy for Machinists
          Unit 1 Steels’ Alloys
          Unit 2 Heat Treating Steels
          Unit 3 Superficial Hardening
          Unit 4 Aluminum
          Unit 5 Measuring Hardness
          Unit 6 Metal Properties
        Section 16 – Job Planning
          Unit 1 Planning By Steps


      PART 3: CNC MANUFACTURING

        Section 17 – Coordinates, Axes and Machine Motions
          Unit 1 Axes of Motion and Position
          Unit 2 Coordinate Systems
        Section 18 – CNC in Manufacturing
          Unit 1 CNC Drives
          Unit 2 CNC Machines in Industry
        Section 19 – CNC Controls
          Unit 1 Using the CRT, Key Pad and Soft Keys
          Unit 2 Other Controls and Screens
        Section 20 – Operating a CNC
          Unit 1 Reading the CNC Setup Document
          Unit 2 Controller Alarms
          Unit 3 Operator Actions
          Unit 4 Monitoring and Compensating
        Section 21 – CNC Program Planning
          Unit 1 Main Choices
          Unit 2 PRZ, Cutter and Holding Tools
          Unit 3 Event Sequences and Getting it all Together
        Section 22 – Programming Level 1
          Unit 1 Input Languages
          Unit 2 Program Organization
          Unit 3 Writing Cutter Centerline Programs
          Unit 4 Writing Arc Commands
          Unit 5 Writing Tool Compensated Programs
        Section 23 – Programming Level 2
          Unit 1 Fixed Cycles
          Unit 2 Using Loops Subroutines
          Unit 3 Special CNC Capabilities
        Section 24 –Setup of a CNC
          Unit 1 Coordinating the Setup
          Unit 2 Tool Compensation Offsets
          Unit 3 Program Tryout
          Unit 4 Overall CNC Self-Evaluation of Learning
        Section 25 – CAM Programming
          Unit 1 Part Geometry and Program Template
          Unit 2 Program Planning and Sequencing
          Unit 3 Using Modern Surfaces

      PART 4: A LOOK TOWARD THE FUTURE

        Section 26 – Processes Today and Into the Future
          Unit 1 Three Non-Chip Making Processes
          Unit 2 Modern Cutter Tooling and Capabilities
        Section 27 – Statistical Process Control for Machinists
          Unit 1 What is SPC?
          Unit 2 Histograms and Real Time Control
        Section 28 – Computer Coordinate Measuring Machines
          Unit 1 The CMM Axis Management
          Unit 2 Setting up a CMM

      APPENDICES
        I The Drill Gage Print
        II Decimal Equivalent Chart
        III Drill RPM Chart
        IV Cutting Speeds for Metals
        V EIA/ISO RS 217D Coded Machine Program Language


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      Ancillaries:

      Machining & CNC Technology

      Student Edition
      Student Edition with Student Tutorial CD-ROM
      Activities Manual
      Instructor Manual
      Instructor Productivity CD-ROM
      0-07-825090-0
      0-07-829860-1
      0-07-825091-9
      0-07-825092-7
      0-07-825094-3

      CNC Technology

      Student Edition
      Student Edition with Student Tutorial CD-ROM
      Activities Manual
      Instructor Manual
      Instructor Productivity CD-ROM
      0-07-825095-1
      0-07-829861-X
      0-07-825096-X
      0-07-825097-8
      0-07-825099-4

       


     
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